Schedule a Reliability Assessment

Industrial Condition Monitoring Systems

Access real-time insights, data, and expert analysis to improve asset performance, reduce costly downtime, and increase productivity for industrial equipment. 

Request a Pilot

PROUDLY PARTNERING WITH

IBM_logo.svg
RPlogo_450x80_091318
Vibration-Logo
SMRP-Logo
condition-monitoring-solution
condition-maintenance-monitoring-9

Trusted by Many Industries for Industrial Equipment

“We looked at several different technologies, and we selected UpTime as our vendor of choice because of their demonstrated ability to wirelessly monitor slow-speed assets. We found their solution to be unique in the industry, and they have been very responsive to our needs. We anticipate growing with them over the next several years to cover more and more assets in the future.”
Industry Professional
Industry Professional
“We rely on UpTime Solutions to provide us with detailed actionable intelligence to direct our maintenance work orders. We were looking for a solution that provides us with more than an alert or an alarm. We need to know what specifically is the emerging failure mechanism with a piece of equipment and the timeframe in which we have to address it. UpTime has provided us with those details, which saves our maintenance team time and money, and creates better floor-level buy-in to support the program.”
Industry Professional
Industry Professional

Our Comprehensive Industrial Condition Monitoring Systems

Sensors

UpTime’s wireless sensors deliver ultrasound, vibration, and temperature monitoring across industries. MistLX and MistEX provide scalable, flexible deployments with extended battery life, while Brick-TS1X adds multi-channel vibration and process monitoring.

Software

UpCastCM™ is a condition monitoring software that transforms high-resolution industrial condition data into actionable insight. Using cloud-based analytics, secure DSP processing, and enterprise-grade architecture, we ensure accurate diagnostics at scale. Data is organized by asset, prioritized by severity. Maintenance plans are then created by our reliability maintenance experts, so your teams know exactly what to fix, when to fix it, and why.

Experts

Veteran reliability analysts review your data every day to separate true signals from extra noise. With decades of experience working with a variety of industries, our analysts validate findings, set meaningful alarm thresholds, provide root-cause diagnostics, and deliver clear maintenance recommendations. With our technology, we turn wireless condition monitoring into a reliability program, not a dashboard.

Learn More About Our Solutions

Complete Condition Visibility

Our MistEX & MistLX offer 3-in-1 monitoring of your vital operation assets.

Ultrasound

Ultrasonic monitoring identifies early signs of wear and abnormalities on slow-speed assets to uncover even subtle issues long before they escalate.

Lubrication optimization

Slow-speed bearing faults

Vibration

Low-frequency vibration monitoring helps detect imbalances, misalignment, and looseness in slow-moving machines.

IP69-rated

FFT spectrum & waveform

Temperature

Temperature condition monitoring data reveals early signs of overheating, which is a key indicator of stress or impending asset failure.

Trend analysis

Process correlation

From Assessment to Action

How Our Industrial Condition Monitoring Works

We don’t just ship you sensors and bid you well. We’ll partner with you to build a complete reliability program that integrates seamlessly with your existing workflow.

1. Assess

We audit your facility to identify critical assets and define the monitoring scope to ensure maximum ROI before deployment begins.

2. Install

We’ll quickly deploy monitoring solutions with minimal disruption. Our analysts configure thresholds so that assets are configured with a reliability context from day one.

3. Connect

Sensors securely stream data to our UpCastCM platform without complex IT involvement, giving you instant remote visibility into asset health on easy-to-use software.

4. Analyze

Advanced algorithms trigger alerts that are sent to expert analysts for data review and early fault identification. You can rest assured that you’re receiving vetted and verified alerts, not false alarms.

5. Collaborate

Experts work alongside your team to interpret findings and provide guidance on actions, building your reliability culture and trust in your maintenance program.

Engineered for Industrial Equipment and Supported by Decades of Real-World Knowledge

Prescriptive Action

UpTime goes beyond alarms and trends, delivering fault-specific diagnostics with severity levels and clear maintenance recommendations. Our data is reviewed by veteran analysts and is not just a simple alert with automated guesswork.

Engineered for Industrial Environments That Are Tough on Equipment

Our rugged sensors are designed to withstand moisture, heat, chemicals, and vibration common in industrial settings to deliver reliable monitoring even in demanding industrial conditions. 

Great for Slow Speed Industrial Equipment

Our sensors provide accurate detection on slow-moving industrial equipment operating at low RPMs, where it might be more difficult to detect wear, imbalance, and misalignment. With UpTime, our sensors are ideal for industrial equipment like apron feeders, conveyor drive pulleys, dragline swing mechanisms, and more.

Proven To Scale

Our sensors are successfully deployed from pilot programs to enterprise rollouts, including single-site installations exceeding 20,000 sensors and multi-site industrial operations nationwide.

Return on Investment

We deliver consistent customer paybacks between 2 and 12 months. 

Reduced Downtime

With our solutions, our customers see an average of more than a 30% reduction in total downtime-related costs .

Assets We Can Monitor

Comprehensive coverage for industrial equipment, from simple conveyors to compressors and beyond.

Conveyors / Material Handling:

  • Pulleys 
  • Rollers
  • Apron feeders
  • Bucket elevators

Pumps:

  • Centrifugal
  • Seal failure
  • Bearing wear
  • Cavitation
  • Positive displacements

Fans / Blowers / Compressors:

  • Draft fans
  • Cooling tower fans
  • Blade damage
  • Blade imbalances
  • Bearing faults
  • Centrifugal
  • Valve issues
  • Rotor wear
  • Surge detection

Generators / Transformers:

  • Steam, gas, and hydro
  • Rotor imbalances
  • Thermal overload
  • Oil conditions

Process Equipment:

  • Control valves
  • Safety release valves
  • Actuator health and leakage
  • Flow restriction
  • Thermal efficiency loss
  • Tube leaks
  • Combustion instability

Proven Performance With Industrial Equipment

Case Study:

How a Fortune 500 company worked with UpTime Solutions to collect accurate data and scale its uptime.

Situation

The Fortune 500 company wanted to reduce unplanned downtime to better plan scheduled maintenance activities.

Result

  • Early detection prevents likely failures.
  • Reduced downtime through proactive maintenance scheduling.
  • Lower repair costs and extended equipment life due to timely intervention.
  • Enhanced reliability culture: the company now has confidence in monitoring its assets and scheduling maintenance with precision.

Problem

  • The facility was older and over 3 million square-feet, making this a large and difficult project.
  • Limited onsite reliability resources relative to the size of the facility.

Solution

UpTime deployed 3-in-1 wireless sensors across the large facility to monitor ultrasound, vibration, and temperature in real time. 

  • Ultrasonic monitoring: Detect friction and abnormalities before vibration signals appear.
  • Low-frequency vibration monitoring: Identify imbalance, misalignment, and looseness in assets.
  • Temperature monitoring: Reveal early signs of overheating to prevent stress or impending failure.

UpTime’s analysts helped the team interpret data to prioritize maintenance during scheduled downtime.

Result

  • Early detection prevents likely failures.
  • Reduced downtime through proactive maintenance scheduling.
  • Lower repair costs and extended equipment life due to timely intervention.
  • Enhanced reliability culture: the company now has confidence in monitoring its assets and scheduling maintenance with precision.

Other Industries We Serve

Pulp & Paper

Learn More

Wireless Condition Monitoring
for Pulp & Paper

High humidity, abrasive materials, and non-stop equipment demands are just part of daily life in pulp and paper facilities. These conditions put machinery—like presses, rollers, and conveyors—at risk of overheating, misalignment, and wear.

UpTime’s wireless condition monitoring provides real-time insights into equipment health, helping you avoid breakdowns, extend machinery life, and keep production on track—even in the harshest conditions.

Industrial

Learn More

Wireless Condition Monitoring
for Industrial

Industrial equipment in refineries, distribution centers, and wastewater treatment plants works continuously under heavy demands. Complex machinery setups, frequent start-stop cycles, overworked motors, and unplanned downtime can quickly disrupt operations.

UpTime’s wireless condition monitoring spots early warning signs of trouble—like rising temperatures or abnormal vibrations—so you can resolve issues before they escalate and keep productivity high.

Logistics

Learn More

Wireless Condition Monitoring
for Logistics

Every second counts in logistics, where seamless workflows and on-time deliveries are non-negotiable. But conveyor systems and automated equipment are prone to breakdowns and interference from foreign object debris (FOD).

UpTime’s wireless condition monitoring solutions provide proactive monitoring to detect misalignments, FOD, overheating, or other issues early—helping you avoid delays and keep your supply chain moving seamlessly.

Mining

Learn More

Wireless Condition Monitoring
for Mining

Mining operations push heavy-duty machinery to the limit, with heavy loads, harsh environments, slow-moving components, and relentless schedules. Unplanned downtime not only halts production but can also put worker safety at risk.

UpTime’s wireless condition monitoring solutions help you catch problems early—like worn bearings, overheating components, or abnormal vibrations—so your equipment stays reliable, and your teams stay safe.

Food & Beverage

Learn More

Wireless Condition Monitoring
for Food & Beverage

In food and beverage production, even minor equipment failures can ripple into major delays, lost product, or compliance risks.

UpTime’s wireless condition monitoring helps you stay ahead of the curve by detecting issues like air leaks, overheating, or vibration changes before they cause disruptions—keeping your lines moving and your standards high.

Automotive

Learn More

Wireless Condition Monitoring
for Automotive Manufacturing

Automotive production thrives on speed and precision—but downtime on your production line can throw everything off schedule.

UpTime’s wireless condition monitoring helps you keep pace with demand by identifying potential failures early, such as overheating motors, unbalanced conveyors, or leaks in compressed air systems, so you can maintain uptime and stay ahead.

Pharmaceutical

Learn More

Wireless Condition Monitoring
for Pharmaceutical Production

Pharmaceutical facilities depend on precision and compliance. Equipment failures, whether in cleanrooms or production lines, can mean wasted product, missed deadlines, or regulatory fines.

UpTime’s wireless condition monitoring gives you the tools to ensure consistent operations by catching issues like rising temperatures, misaligned components, or air leaks before they affect your production.

Consumer Packaged Goods

Learn More

Wireless Condition Monitoring
for Consumer Packaged Goods

Meeting demand in the CPG industry requires production lines to run smoothly, often at high speeds and with little margin for error. Equipment like conveyors, rotary fillers, and packaging lines face constant strain, increasing the risk of misalignment, overheating, or air leaks.

UpTime’s wireless condition monitoring detects these issues in real time, helping you prevent unplanned downtime, maintain efficiency, and deliver on customer expectations without disruptions.

Power Generation

Learn More

Wireless Condition Monitoring
for Power Generation

Power generation relies on critical equipment—like turbines, generators, and transformers—running smoothly to meet demand.

UpTime’s wireless condition monitoring tools identify issues such as overheating, abnormal vibrations, and component wear early, ensuring reliable energy production and preventing costly downtime.

Gain the clarity you deserve

Protect your line’s bottom line by maximizing the ROI on your capital equipment.

Ready to get every ounce of value from your assets? Let’s talk.