Anticipate Failures & Catch Issues Before They Turn Into Breakdowns
Lubrication Condition Monitoring
Frustrated with maintenance efforts that drain your budget and use valuable time but still don’t prevent machine failures? UpTime Solutions strengthens lubricant condition monitoring through industrial-grade 3-in-1 sensors that use ultrasound to detect changes in friction associated with under-lubrication, over-lubrication, and developing equipment issues.
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Proven in the Field by Reliability and Maintenance Experts
How UpTime’s Lubricant Condition Monitoring Strengthens Reliability
Industry Leading 3-in-1 Sensors
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In 2019, UpTime Solutions launched the world’s first wireless 3-in-1 condition-monitoring sensor that combined ultrasonic, vibration, and temperature monitoring in a single device. Since then, we’ve given teams practical insights that help critical equipment run smoothly and keep downtime in check.
Industry-Specialized Expert Analysts
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UpTime pairs smart pattern detection with real human expertise. Beyond AI flagging unusual signals, experienced analysts review each alert, identify the root issue, and recommend the right corrective action. Our analysts draw on decades of industry experience to create a maintenance plan for you.
Prescriptive Work Orders in Your CMMS
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For lubricant condition monitoring using ultrasound, UpCast connects directly to your CMMS and EAM systems, making it easy to track assets and streamline maintenance workflows. Ultrasound alerts tied to changes in friction associated with lubrication conditions are prioritized and sent directly to your team with prescriptive work orders, helping you lubricate with precision, plan faster, and use maintenance time and resources more efficiently.
Management System Certified to
ISO 9001 & ISO 27001
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UpTime Solutions is built on a foundation of security and quality. With ISO 9001 and ISO 27001 certifications, UpTime upholds strict quality standards and robust information security for ultrasound-based lubricant condition monitoring, ensuring your data remains protected while your assets stay reliably maintained.
A Complete Ecosystem for Lubricant Condition Monitoring and Equipment Health
MistEX & MistLX
Wireless sensing for ultrasound-based lubrication analysis, built to scale from single assets to full-facility deployments.
MistLX: Small, rugged footprint that mounts easily in tight or varied locations
MistEX: Enhanced performance with battery life up to five years
Shared features of both models:
- Bluetooth connection UpTime’s cloud platform (UpCastCM)
- IP69-rating for maximum environmental protection
- Optional stainless steel housing for wet, humid, or washdown settings
UpCast
Our cloud-based platform unifies UpTime sensor data to deliver real-time visibility into friction changes that can indicate lubrication needs. Intelligent analytics translate ultrasound readings into clear alerts, helping teams identify potential under- or over-lubrication and make more precise, condition-based lubrication decisions.
Key Features:
- Real-time insight into lubrication effectiveness and friction changes
- Severity-based alerts for under- and over-lubrication
- Prescriptive work orders for precision lubrication
- Seamless integration with third-party tools and Active Directory
- Enterprise-ready architecture powered by Cassandra and MQTT
How Ultrasound Improves Lubrication Practices
In lubricant condition monitoring, ultrasound gives maintenance teams an early indication of friction changes associated with lubrication needs. By detecting these changes before they develop into larger mechanical problems, technicians can move from fixed schedules and guesswork toward more precise, condition-based lubrication.
Detects Under-Lubrication
When a bearing lacks sufficient lubricant, friction increases, producing high-frequency sound waves. Ultrasound sensors detect these changes early, helping teams address issues before damage occurs.
Prevents Over-Lubrication
Over-greasing is a leading cause of bearing failure. With ultrasound guidance, technicians can apply grease gradually and stop once optimal levels are reached—avoiding excess that can damage seals and components.
Identifies Early-Stage Bearing Issues
Ultrasound detects microscopic friction and surface irregularities before they escalate. This allows teams to catch early-stage defects and lubrication film breakdown well before traditional methods.
Verifies Lubrication Effectiveness
After lubrication, ultrasound confirms that the grease has properly reached the bearing and reduced friction. This transforms lubrication from a routine schedule into a condition-based process.
Ultrasound
By analyzing subtle changes in friction-generated ultrasound, analysts can identify lubrication-related changes and developing equipment issues before shifts in temperature or vibration become noticeable. UpTime uses ultrasonic friction data as an early indicator to help teams make better lubrication decisions, prevent downtime, and reduce unnecessary maintenance work.
Vibration
When it comes to condition monitoring for lubricated assets, like rotating equipment, relying on fixed lubrication schedules can lead to over- or under-greasing while still missing early failure signs. While ultrasound helps identify friction and lubrication needs, vibration analysis reveals deeper mechanical issues, such as imbalance, misalignment, and early bearing defects. UpTime gives your team the visibility to catch both lubrication and mechanical problems early, helping prevent unexpected downtime.
Temperature
Waiting for an overload relay to trip usually means problems are caught after heat and stress have already built up. UpTime pairs lubricant condition data with temperature trends and long-term pattern tracking in its software, helping teams recognize developing faults earlier and diagnose issues with greater accuracy.
What Ultrasound Measures in Lubrication Condition Monitoring
Friction-Generated Ultrasonic Emissions
- High-frequency sound waves produced by surface contact (asperities)
- Increased emissions as lubrication film begins to break down
- Elevated ultrasonic activity tied to rising friction levels
Decibel Levels & Threshold Trends
- Measurable dB increases indicating worsening lubrication conditions
- Target baseline ranges established for properly lubricated assets
- Real-time changes used to guide precise grease application
Acoustic Signature Changes
- Shifts in sound patterns that reflect lubrication state changes
- Irregular or unstable signals indicating inconsistent film protection
Pattern-Based Failure Progression
- Gradual increases in ultrasonic levels over time
- Trend data revealing degradation before critical failure
- Recurring signal patterns linked to specific fault types
Get Started With UpTime’s Lubricant Condition Monitoring System
Most customers see payback in 2–12 months and cut unplanned downtime by more than three times. Want to see it in action? Start a pilot.
Reliability Assessment
Talk with our team to see if this solution fits your facility and reliability goals
Installation & Setup
We come to you fully prepared to deploy your lubricant analysis condition monitoring system.
Expert Support & Review
Our analysts track your assets, send alerts and prescriptive work orders when ultrasound data indicates abnormal friction or lubrication-related changes, and meet with you monthly to fine-tune your maintenance program.
Industries We Support with Lubricant Analysis Condition Monitoring Solutions
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Protect your line’s bottom line by maximizing the ROI on your capital equipment.
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