Anticipate Failures & Mechanical Issues Before They Happen

Condition Monitoring for Rotating Equipment

Frustrated with maintenance strategies that drain time and budget yet still allow unexpected failures? UpTime Solutions integrates industrial-grade 3-in-1 sensing technology with advanced analytics software and expert-driven prescriptive insights to proactively detect faults and prevent unplanned downtime across critical rotating equipment assets.

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Validated by Reliability & Maintenance Professionals

"UpTime Solutions has installed in our facility what is likely the largest wireless installation of its kind in the world – approximately 20,000 sensors over 3 million square feet. Our payback has been tremendous. We estimate a 30% reduction in downtime and a payback period of less than one year. The level of support we receive is tremendous.”

“We looked at several different technologies and we selected UpTime as our vendor of choice because of their demonstrated ability to wirelessly monitor slow-speed assets. We found their solution to be unique in the industry, and they have been very responsive to our needs. We anticipate growing with them over the next several years to cover more and more assets in the future.”

“We rely on UpTime Solutions to provide us with detailed actionable intelligence to direct our maintenance work orders. We were looking for a solution that provides us with more than an alert or an alarm. We need to know what specifically is the emerging failure mechanism with a piece of equipment and the timeframe is in which we have to address it. UpTime has provided us with those details, which saves our maintenance team time and money, and creates better floor-level buy-in to support the program.”

“I’ve worked with a lot of predictive maintenance providers during my career. As an independent contractor, I get to choose who I will install and recommend to my clients. The UpTime equipment is the best in terms of capabilities and data quality. I don’t hesitate to recommend them to my clients, and they are experts in their field.”

The UpTime Advantage in Rotating Machinery Condition Monitoring

Industry-Leading 3-in-1 Sensing Technology

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UpTime pioneered a wireless sensing approach that consolidates ultrasonic, vibration, and temperature monitoring into a single device, providing a more complete picture of asset health across rotating equipment. Since its introduction, this technology has continued to evolve, delivering high-resolution data that enables earlier fault detection, improved diagnostics, and more reliable performance across critical machinery.

Industry-Specialized Expert Analysts

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While automated analytics can flag irregular patterns and anomalies, accurate diagnosis requires real-world experience. UpTime combines intelligent detection with expert review, ensuring every alert is validated, properly diagnosed, and paired with clear corrective guidance. Our analysts bring decades of hands-on experience across a wide range of rotating equipment, helping teams move from reactive fixes to confident, informed decision-making.

Seamless Integration With Maintenance Systems

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UpTime’s platform integrates directly with existing CMMS and EAM environments through secure data pipelines, enabling streamlined workflows and improved asset visibility. Alerts are automatically prioritized based on severity and operational impact, then delivered alongside prescriptive maintenance actions. This allows maintenance teams to plan interventions more effectively, reduce response times, and allocate resources where they matter most.

ISO 9001 & 27001 Certified

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UpTime Solutions adheres to globally recognized ISO 9001 and ISO 27001 standards, reflecting a strong commitment to quality assurance and data security. These certifications ensure that both system performance and information protection meet rigorous benchmarks, giving organizations confidence that their operational data is secure and their reliability strategy is built on a trusted foundation.

A Unified Ecosystem for Monitoring the Health and Performance of Rotating Equipment

MistEX & MistLX

Wireless sensors designed for monitoring ultrasound, vibration, and temperature across rotating equipment, built for scalable deployments and large-scale rollouts

MistLX: Compact, rugged design with a small form factor for flexible mounting across industrial assets
MistEX: High-performance model with extended battery life of up to 5 years

Key Features (Both Models):

Bluetooth connectivity to UpCastCM, UpTime’s cloud platform
IP69-rated protection for extreme environments
Optional stainless steel housing for washdown, high-moisture, or corrosive conditions

Brick T1SX

Hybrid wireless sensor that integrates existing wired inputs into UpTime’s platform without batteries or additional infrastructure

Key Features:

Powers and reads up to 15 sensor inputs
Converts junction boxes or accelerometers into wireless data hubs
Long-range 900 MHz wireless connectivity with no battery swaps required
Wirelessly transmits data from up to seven accelerometers and seven process channels, plus tach input

UpCast

A cloud-based platform that connects all UpTime sensors to deliver real-time vibration, ultrasound, and temperature insights across rotating equipment

Smart analytics convert raw data into actionable alerts, prescriptive work orders, and prioritized maintenance tasks

Key capabilities include:

High-accuracy diagnostics and automated alerts
Prescriptive work orders ranked by severity
Easy integration with third-party systems and Active Directory
Scalable enterprise platform built on Cassandra and MQTT

3-in-1 Asset Condition Monitoring for Rotating Equipment

Featuring MistEX & MistLX – The Ultimate Asset Watchdogs

Ultrasound

Ultrasonic monitoring uses high-frequency sound data to detect early rotating equipment faults, often weeks before vibration or temperature changes appear. UpTime leverages ultrasound as an early warning layer to reduce downtime and avoid unnecessary maintenance.

Vibration

Vibration monitoring captures each rotating asset’s unique signature to assess health and performance. Instead of relying on preventive schedules that can lead to overmaintenance or unexpected failures, UpTime enables early fault detection to prevent unplanned downtime.

Temperature

Relying only on overload relays often means motor issues are detected after excessive heat and current buildup. UpTime Mist sensors monitor temperatures up to 175°F and correlate them with vibration trends, while software analyzes historical patterns for earlier, more accurate fault detection.

Ultrasound Detects

Overheating Conditions

Sustained high operating temperatures in rotating equipment
Rapid temperature rise under normal load conditions
Localized hot spots on housings or bearing areas

Earliest Stage Bearing Wear

Early sub-sonic friction changes in rotating equipment bearings
Turbulence developing in high-speed bearing operation
Metal-to-metal contact signatures indicating advanced wear

Shafts & Couplings

Coupling misalignment between connected rotating assets
Shaft looseness or instability under load
Torsional irregularities indicating mechanical stress or imbalance

Vibration Detects

Bearing & Rotor Health

Inner and outer race bearing defects in rotating equipment
Rotor bar faults and electrical-mechanical interaction issues in induction systems
Shaft imbalance and eccentricity affecting rotational stability

Mechanical Alignment

Parallel and angular misalignment between coupled rotating assets
Soft foot conditions causing frame distortion and stress
Coupling wear and degradation impacting torque transfer efficiency

Structural Integrity

Mechanical looseness in housings and support structures
Resonance and critical speed amplification issues in operation
Foundation and mounting instability affecting machine alignment

Transmission Components

Gear mesh frequency anomalies indicating wear or load imbalance
Belt and pulley wear patterns affecting power transmission efficiency
Vibration transfer irregularities across driven equipment systems

Temperature Detects

Precision Lubrication

Acoustic feedback guiding optimal lubrication intervals in rotating equipment
Detection of over-lubrication conditions through abnormal ultrasonic response
Under-lubrication identified by rising friction signatures and instability

Bearing Issues

Elevated heat generation from increasing bearing friction
Lubrication film breakdown affecting bearing performance
Temperature spikes occurring before audible or vibration changes emerge

Load & Process Problems

Rotating equipment operating outside design load parameters
Misalignment between driven assets affecting mechanical performance
Increased torque demand driven by process variability or system changes

How To Sign Up for a Pilot Trial for Our Condition Monitoring System for Rotating Machines

On average, customers achieve payback within 2 to 12 months and see more than a 3x reduction in unplanned downtime. Experience measurable improvements in rotating equipment reliability with a structured pilot program.

Reliability Assessment

Work with our team to evaluate whether UpTime’s rotating equipment condition monitoring system is the right fit for your facility and asset base.

Installation & Setup

Our technicians handle on-site deployment and configuration to ensure full coverage of your rotating equipment monitoring system from day one.

Expert Support & Review

Our analysts continuously monitor asset health, flag abnormal conditions, generate maintenance work orders, and provide monthly reviews to optimize rotating equipment reliability programs.

Industries We Support With Rotating Equipment Condition Monitoring Solutions

Protect your line’s bottom line by maximizing the ROI on your capital equipment.

Ready to get every ounce of value from your assets? Let’s talk.