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Predict Faults & Breakdowns Before They Happen

Condition Monitoring for Pumps

Do your maintenance programs consume your time and budget without preventing failures? UpTime Solutions combines industrial-grade 3-in-1 sensors that utilize intelligent software and expert-led prescriptive analytics to eliminate unplanned downtime in critical pump assets.

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Tested and Proven by Reliability & Maintenance Professionals

"UpTime Solutions has installed in our facility what is likely the largest wireless installation of its kind in the world – approximately 20,000 sensors over 3 million square feet. Our payback has been tremendous. We estimate a 30% reduction in downtime and a payback period of less than one year. The level of support we receive is tremendous.”
Facility Mgr. & System Maintenance Engineering
Facility Mgr. & System Maintenance EngineeringFortune 500 Material Handling Company
“We looked at several different technologies and we selected UpTime as our vendor of choice because of their demonstrated ability to wirelessly monitor slow-speed assets. We found their solution to be unique in the industry, and they have been very responsive to our needs. We anticipate growing with them over the next several years to cover more and more assets in the future.”
Senior Director of Asset Health
Senior Director of Asset HealthFortune 500 Pulp & Paper Company
“We rely on UpTime Solutions to provide us with detailed actionable intelligence to direct our maintenance work orders. We were looking for a solution that provides us with more than an alert or an alarm. We need to know what specifically is the emerging failure mechanism with a piece of equipment and the timeframe is in which we have to address it. UpTime has provided us with those details, which saves our maintenance team time and money, and creates better floor-level buy-in to support the program.”
Project Engineer
Project EngineerFortune 500 Pulp & Paper Company
“I’ve worked with a lot of predictive maintenance providers during my career. As an independent contractor, I get to choose who I will install and recommend to my clients. The UpTime equipment is the best in terms of capabilities and data quality. I don’t hesitate to recommend them to my clients, and they are experts in their field.”
Owner & Independent ContractorReliability & Maintenance Services

The Advantage of UpTime’s Pump Condition Monitoring

World’s First 3-in-1 Motor Sensors

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UpTime introduced the world’s first wireless sensor in 2019, combining ultrasonic, vibration, and temperature detection. Today, our solutions deliver actionable insights that keep critical assets running efficiently and downtime to a minimum.

Industry-Specialized Expert Analysts

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While AI can help identify patterns and detect abnormal signatures, only UpTime provides expert analysts who review real-time alerts, pinpoint the issue, and prescribe corrective actions that work.

Prescriptive Work Orders in Your CMMS

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Through an MQ broker, UpCast integrates seamlessly with your CMMS and EAM systems to improve asset tracking and streamline maintenance operations. We prioritize alerts and deliver them directly to your team to enable faster planning and more efficient allocation of time and resources for repairs.

ISO 9001 & 27001 Certified

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UpTime Solutions is ISO 9001 and 27001 certified, underscoring our commitment to rigorous quality management and robust information security. We keep security and quality at the heart of everything we do.

A Comprehensive System for Monitoring Pump Health & Function

MistEX & MistLX

Pump condition monitoring through vibration analysis, ultrasound, and temperature, designed for scalable deployments and large-scale rollouts

MistLX: Compact, rugged design with a small form factor for versatile mounting

MistEX: High-performance model with extended battery life (up to 5 years)

Key features of both models:

  • Bluetooth connectivity to UpCastCM, UpTime’s cloud platform
  • IP69-rated for maximum protection
  • Optional stainless steel housing for wet, high-moisture, or washdown environments

Brick T1SX

Hybrid wireless sensor that integrates existing wired inputs into UpTime’s platform, and requires no batteries or extra infrastructure

Key Features:

  • Powers and reads up to 15 sensor inputs
  • Converts junction boxes or accelerometers into wireless data hubs
  • Long-range 900 MHz wireless connectivity with no battery swaps
  • Wirelessly transmits data from up to seven accelerometers and seven process channels (+tach)

UpCast

Cloud-based platform connecting all UpTime sensors to deliver real-time vibration, ultrasound, and temperature insights. Smart analytics turn data into actionable alerts, prescriptive work orders, and prioritized maintenance

Key Features:

  • Highly accurate diagnostics and alerts
  • Prescriptive work orders ranked by severity
  • Easy integration with third-party systems and Active Directory
  • Scalable, enterprise-grade platform built on Cassandra and MQTT
Learn More About Our Solutions

3-in-1 Condition Monitoring for Pumps

Featuring MistEX & MistLX – The Ultimate Asset Watchdogs

Ultrasound

Ultrasonic condition monitoring uses high-frequency sound waves to identify pump faults that often appear long before changes in temperature or vibration are detectable. UpTime uses ultrasound as a first line of defense against minimizing downtime and wasted maintenance effort.

Vibration

With vibration monitoring, each machine’s unique vibration signature provides a clear picture of its health and operating efficiency. While preventive maintenance programs can lead to overmaintaining pumps that still result in breakdowns, UpTime equips your team with the tools to detect issues early and prevent unplanned downtime.

Temperature

Pump issues are often detected only after excessive current and heat are already present. UpTime’s Mist sensors track readings up to 175°F and correlate them with vibration trends. Our software stores and analyzes patterns over time, which helps enable earlier, more accurate fault detection.

Ultrasound Detects

Bearing Defects

  • Early-stage putting or spalling
  • Insufficient lubrication
  • Over-lubrication
  • Contamination
  • Microscopic defects

Seal Leakage & Flow

  • Mechanical seal air ingress
  • Internal leakage paths
  • Blocked suction
  • Air entrainment
  • Turbulence
  • Recirculation

Electrical Reliability

  • Corona discharge in high-voltage systems
  • Electrical arcing and tracking

Cavitation

  • Formation and collapse of vapor bubbles
Vibration Detects

Bearing & Rotor Health

  • Putting and spalling
  • Lubrication failures
  • Contamination

Mechanical Alignment

  • Loose bolts
  • Structural fatigue
  • Pump misalignment
  • Loose casing or impeller
  • Loose baseplate

Structural Integrity

  • Mechanical looseness in housings
  • Resonance and critical speed issues
  • Foundation and mounting stability

Electrical Components

  • Rotor bar breakage
  • Unbalanced phases
  • Electrical harmonics
  • Motor overheating
  • Early winding failures
Temperature Detects

Precision Lubrication

  • Excessive friction from over-lubrication
  • Increased heat from under-lubrication
  • Grease degradation

Bearing Issues

  • Insufficient or contaminated lubrication
  • Bearing wear or damage
  • Excessive load or misalignment

Electrical Faults

  • Pump running dry
  • Cavitation
  • High fluid viscosity or blockages

Seal Failures

  • Misalignment
  • Worn seals
  • Dry running
  • Fluid leakage

How To Sign Up for a Pilot Trial for Our Pump Condition Monitoring System

UpTime customers report payback within 2–12 months, on average, with more than a 3x reduction in unplanned downtime. Try our pilot to see the results for yourself.

Reliability Assessment

Consult with our sales team to determine whether our system is a good fit for your facility.

Installation & Setup

We’ll arrive on time with everything we need to set up your pump condition monitoring system.

Expert Support & Review

Our expert analysts monitor your assets, issue timely alerts and work orders for abnormal readings, and provide monthly consultations to optimize your maintenance program.

Benefits of Motor Condition Monitoring

Prolonged Equipment Lifespan

By identifying maintenance issues before they escalate into failures, motor condition monitoring helps reduce or eliminate catastrophic breakdowns, which may drive excessive, unplanned wear and costly damage to critical equipment. Acting early extends asset service life, avoids emergency replacements, and significantly lowers repair and parts costs. For many UpTime customers, these avoided failures and efficiency gains translate into a measurable return on investment within just 3 to 12 months, while ensuring the long-term protection of capital investments.

Improved Maintenance Efficiency

Condition-based monitoring strengthens maintenance programs by eliminating the inefficiency of waiting for issues to appear on a fixed schedule. With UpTime, motor condition monitoring data is reviewed by expert reliability analysts who offer ongoing consultation to help facilities prioritize the right maintenance at the right time. Rather than reacting to raw alerts, teams can restructure their maintenance programs around validated insights, which helps reduce unnecessary work and avoids the over-maintenance of healthy assets.

Optimized Spare Parts Planning

Sensor-based motor condition monitoring generates high-value data that delivers deeper insight into true maintenance demands over time. UpTime’s 3-in-1 sensors combine ultrasonic, vibration, and temperature monitoring to detect developing issues well before they escalate into parts-consuming breakdowns. With this early visibility, maintenance teams can plan interventions proactively, forecast inventory needs with greater accuracy, reduce excess “just-in-case” stock, and ensure critical spare parts are available precisely when they’re needed.

Enhanced Operational Consistency & Quality

Motor condition monitoring sensors detect subtle changes in equipment performance that may not immediately trigger maintenance events but can impact product consistency and quality. With UpTime, real-time and historical data are continuously reviewed by expert reliability analysts who provide ongoing maintenance consultation and translate insights into actionable maintenance work orders directly within the platform.

Industries We Support With Pump Condition Monitoring Solutions

Pulp & Paper

Wireless Condition Monitoring
for Pulp & Paper

High humidity, abrasive materials, and non-stop equipment demands are just part of daily life in pulp and paper facilities. These conditions put machinery—like presses, rollers, and conveyors—at risk of overheating, misalignment, and wear.

UpTime’s wireless condition monitoring provides real-time insights into equipment health, helping you avoid breakdowns, extend machinery life, and keep production on track—even in the harshest conditions.

Industrial

Wireless Condition Monitoring
for Industrial

Industrial equipment in refineries, distribution centers, and wastewater treatment plants works continuously under heavy demands. Complex machinery setups, frequent start-stop cycles, overworked motors, and unplanned downtime can quickly disrupt operations.

UpTime’s wireless condition monitoring spots early warning signs of trouble—like rising temperatures or abnormal vibrations—so you can resolve issues before they escalate and keep productivity high.

Logistics

Wireless Condition Monitoring
for Logistics

Every second counts in logistics, where seamless workflows and on-time deliveries are non-negotiable. But conveyor systems and automated equipment are prone to breakdowns and interference from foreign object debris (FOD).

UpTime’s wireless condition monitoring solutions provide proactive monitoring to detect misalignments, FOD, overheating, or other issues early—helping you avoid delays and keep your supply chain moving seamlessly.

Mining

Wireless Condition Monitoring
for Mining

Mining operations push heavy-duty machinery to the limit, with heavy loads, harsh environments, slow-moving components, and relentless schedules. Unplanned downtime not only halts production but can also put worker safety at risk.

UpTime’s wireless condition monitoring solutions help you catch problems early—like worn bearings, overheating components, or abnormal vibrations—so your equipment stays reliable, and your teams stay safe.

Food & Beverage

Wireless Condition Monitoring
for Food & Beverage

In food and beverage production, even minor equipment failures can ripple into major delays, lost product, or compliance risks.

UpTime’s wireless condition monitoring helps you stay ahead of the curve by detecting issues like air leaks, overheating, or vibration changes before they cause disruptions—keeping your lines moving and your standards high.

Automotive

Wireless Condition Monitoring
for Automotive Manufacturing

Automotive production thrives on speed and precision—but downtime on your production line can throw everything off schedule.

UpTime’s wireless condition monitoring helps you keep pace with demand by identifying potential failures early, such as overheating motors, unbalanced conveyors, or leaks in compressed air systems, so you can maintain uptime and stay ahead.

Pharmaceutical

Wireless Condition Monitoring
for Pharmaceutical Production

Pharmaceutical facilities depend on precision and compliance. Equipment failures, whether in cleanrooms or production lines, can mean wasted product, missed deadlines, or regulatory fines.

UpTime’s wireless condition monitoring gives you the tools to ensure consistent operations by catching issues like rising temperatures, misaligned components, or air leaks before they affect your production.

Consumer Packaged Goods

Wireless Condition Monitoring
for Consumer Packaged Goods

Meeting demand in the CPG industry requires production lines to run smoothly, often at high speeds and with little margin for error. Equipment like conveyors, rotary fillers, and packaging lines face constant strain, increasing the risk of misalignment, overheating, or air leaks.

UpTime’s wireless condition monitoring detects these issues in real time, helping you prevent unplanned downtime, maintain efficiency, and deliver on customer expectations without disruptions.

Power Generation

Wireless Condition Monitoring
for Power Generation

Power generation relies on critical equipment—like turbines, generators, and transformers—running smoothly to meet demand.

UpTime’s wireless condition monitoring tools identify issues such as overheating, abnormal vibrations, and component wear early, ensuring reliable energy production and preventing costly downtime.

Manufacturing

Wireless Condition Monitoring
for Power Generation

Power generation relies on critical equipment—like turbines, generators, and transformers—running smoothly to meet demand.

UpTime’s wireless condition monitoring tools identify issues such as overheating, abnormal vibrations, and component wear early, ensuring reliable energy production and preventing costly downtime.

Aerospace

Wireless Condition Monitoring
for Power Generation

Power generation relies on critical equipment—like turbines, generators, and transformers—running smoothly to meet demand.

UpTime’s wireless condition monitoring tools identify issues such as overheating, abnormal vibrations, and component wear early, ensuring reliable energy production and preventing costly downtime.

Oil & Gas

Wireless Condition Monitoring
for Power Generation

Power generation relies on critical equipment—like turbines, generators, and transformers—running smoothly to meet demand.

UpTime’s wireless condition monitoring tools identify issues such as overheating, abnormal vibrations, and component wear early, ensuring reliable energy production and preventing costly downtime.

Gain the clarity you deserve

Protect your line’s bottom line by maximizing the ROI on your capital equipment.

Ready to get every ounce of value from your assets? Let’s talk.