60-Day Condition Monitoring Pilot Program
Experience wireless condition monitoring and predictive maintenance insights on your critical assets — installed, monitored, and analyzed by certified experts.
The Value in 3 Numbers
Real asset data, no guesswork
Verified improvements you can measure
All-inclusive condition monitoring pilot with simple terms
See the Value of Wireless Condition Monitoring in 60 Days
If you’ve been evaluating condition monitoring systems but aren’t ready to commit to a full rollout, the UpNow Pilot Program gives you a fast, low-risk way to see real results.
In just 60 days, you’ll gain visibility into the health of your most critical assets using wireless sensors that monitor vibration, ultrasound, and temperature.
Unlike DIY sensor kits, this program includes expert installation, continuous monitoring, and guidance from certified analysts, so your team receives clear insights — not just raw data.
By the end of the pilot, you’ll understand:
- The real condition of your critical equipment
- Where failures may be developing
- How predictive maintenance can reduce downtime
- What a full condition monitoring strategy could look like for your facility
Run the pilot risk-free and evaluate the impact before scaling.
Pricing
$2,500 for the full 60-day pilot.
What You Get in the UpNow Pilot
60 Sensors for 60 Days
Each IP69-rated 3-in-1 sensor tracks ultrasound, vibration, and temperature.
Hands-On Installation
Our experts handle every installation, ensuring accurate placement and full functionality.
Expert Monitoring by CAT II+ Certified Analysts
Your assets are actively monitored by certified CAT II+ condition monitoring analysts who review trends, validate findings, and ensure insights are accurate, relevant and actionable.
Expert Consultative Support
Guidance from certified maintenance and reliability professionals to interpret the data and understand how it informs your predictive maintenance strategy.
Pilot Summary Report
Recommendations based on observed data, helping you make informed decisions about the next steps.
No Long-Term Commitments
Run the 60-day pilot risk-free.
What Previous Clients Are Saying About Our Wireless Condition Monitoring Sensors & Software
Your Condition Monitoring Journey Starts Here
Discovery
Define assets, goals, and support needs
Install
Define assets, goals, and support needs
Monitoring
60 days of structured check-ins and expert consultations
Monitoring
60 days of structured check-ins and expert consultations
Rugged Sensors for Demanding Environments and Tight Spaces
UpTime’s wireless sensors are built to withstand tough conditions while delivering precise, real-time data.
The MistLX is an IP69-rated, advanced data-acquisition device that integrates a high-resolution ultrasonic sensor, a vibration sensor, and a temperature sensor into a compact form factor.
Powerful, Simple, Secure software
UpCastCM transforms raw data into clear, actionable intelligence, giving you the tools to manage asset health with confidence.
- Automated alerts and highly accurate diagnostics
- Intuitive dashboards and sortable work orders to streamline decisions
- ISO 27001-certified to ensure your information is protected
3-in-1 Condition Monitoring: Ultrasound, Vibration & Temperature
UpTime’s wireless sensors combine ultrasound, vibration, and temperature monitoring in one device, enabling earlier fault detection and a more effective predictive maintenance strategy.
Ultrasound Monitoring
Ultrasound monitoring detects the earliest signs of mechanical and electrical faults, often before vibration changes occur. It helps identify:
- Early bearing defects
- Lubrication issues
- Air or gas leaks
- Electrical arcing or discharge
This allows maintenance teams to detect failures months in advance.
Vibration Monitoring
Vibration monitoring tracks how equipment moves and performs during operation, making it essential for identifying:
- Bearing failures
- Misalignment
- Imbalance
- Mechanical looseness
- Gear and motor faults
Continuous vibration monitoring helps teams identify developing problems before they cause downtime.
Temperature Monitoring
Temperature monitoring provides an additional layer of asset protection by detecting abnormal heat caused by:
- Excess friction
- Electrical faults
- Overloaded components
- Lubrication breakdown
Combined with vibration and ultrasound data, temperature monitoring helps confirm faults and improve diagnostic accuracy.
By combining ultrasound, vibration, and temperature condition monitoring. UpTime delivers earlier fault detection, more reliable diagnostics, and stronger predictive maintenance outcomes.
Wireless Condition Monitoring FAQs
How Does UpTime’s Condition Monitoring Solution Scale With Organizations as They Grow?
UpTime’s wireless condition monitoring solution is designed for both rapid deployment and long-term growth. Our experienced implementation team has successfully scaled programs from single-site pilots to multi-site rollouts covering dozens of facilities nationwide.
With proven expertise in large-scale installations, our approach ensures consistent performance, reliable data collection, and ongoing optimization as your monitoring needs expand. Smart software architecture and cloud-based data management enable the platform to handle increasing volumes of asset data without slowing. At the same time, our analysts provide continuous support to maintain accuracy, insight, and actionable diagnostics across all sites.
How Far in Advance Do Your Sensors Detect Potential Failures?
UpTime’s sensors provide the earliest possible detection of asset failures by combining ultrasound, vibration, and temperature monitoring in a single device.
By capturing changes across the full lifecycle of your assets, our solution gives you a long planning horizon — often providing 6–12+ months of advance notice for scheduled maintenance, maximizing uptime, and reducing unplanned downtime.
How Should Condition Monitoring Data Feed into Maintenance Workflows?
Condition monitoring data should do more than flag potential risks and failures. It should:
- Integrate seamlessly into CMMS/EAM systems
- Drive a shift from reactive to proactive work
- Support better planning for manpower, spares, and lead times
- Enable earlier detection and smarter decisions
If you’re told a bearing will fail in a week and you wait a week to make repairs, that’s still reactive maintenance. The primary goal of CM is to detect issues and failures well before they occur, reducing the likelihood of costly downtime.
How Long Does It Take to Shift from Reactive to Proactive?
The timeline depends on leadership, culture, and engagement — but the shift is achievable, often faster than you might expect. With the right approach, teams can transform in months, not years.
At one Louisiana coal facility, our client eliminated reliance on contractors, empowered internal maintenance teams, and reestablished ownership and discipline — leading to a measurable cultural shift within months.
Progress typically happens in stages: moving from reactive → proactive → refined proactive. Even small, consistent steps add up — turning “good” maintenance into truly great maintenance.
When It Comes to Condition Monitoring, Which Assets Should Be Prioritized?
There are two ways to prioritize condition monitoring:
- Conventional: Focus on assets that present the highest production risk.
- Advanced: Use Risk Priority Numbers (RPNs) to rank assets by failure-mode risk. This calculation considers severity, likelihood, and detectability — helping ensure monitoring is applied where it delivers the most value.
Whether you’re exploring our Pilot Program as a new client or expanding monitoring for a recently added fleet, our support team can guide you in identifying which assets will benefit most from integration into your wireless condition monitoring system.