Monitoring Pulp & Paper Industry Machinery
Unlock real-time insights and expert analysis to keep every pulp & paper asset running smoothly, prevent costly downtime, and maximize productivity.
PROUDLY PARTNERING WITH
Trusted By the Pulp & Paper Industry
Complete Condition Visibility
Our MistEX & MistLX offer 3-in-1 monitoring of your vital operation assets.
Ultrasound
Ultrasonic condition monitoring identifies early-stage anomalies and wear on slow-speed assets. By detecting friction and wear at the ultrasonic level, even subtle issues are identified long before they escalate
Lubrication optimization
Slow-speed bearing faults
Low-frequency vibration monitoring helps detect imbalance, misalignment, and looseness in slow-moving machines.
IP69-rated
FFT spectrum & waveform
Temperature monitoring data reveals early signs of overheating — a key indicator of stress or impending asset failure.
Trend analysis
Process correlation
How Our Pulp & Paper Asset Monitoring Works
We don’t just ship you sensors. We partner with you to build a complete reliability program that integrates seamlessly with your existing workflow.
1. Assess
We audit your facility to identify critical assets. We define the monitoring scope to ensure maximum ROI before deployment begins.
2. Install
UpTime will quickly install monitoring solutions with minimal disruption. Thresholds are analyzed and set by our analysts so that assets are configured with a reliability context from day one.
3. Connect
Sensors securely stream data to our UpCastCM platform without complex IT involvement, giving you instant remote visibility into asset health on an easy-to-use software.
4. Analyze
Algorithms trigger alerts that are sent to live analysts for data review and early fault identification. So, you’re receiving vetted and verified alerts, not false alarms.
5. Collaborate
Experts work alongside your team to interpret findings and provide guidance on actions, building your reliability culture and trust in your maintenance program.
Engineered for Pulp & Paper — Supported by Decades of Real-World Expertise
Prescriptive Action
Not just alarms or trend lines. UpTime delivers fault-specific diagnostics with severity levels and clear maintenance recommendations, reviewed by veteran analysts, not a simple alert with automated guesswork.
Our rugged sensors are designed to withstand moisture, heat, chemicals, and vibration common in pulp and paper mills, from the wet end through finishing and recovery areas.
Proven detection on assets operating as slow as 1 RPM. Ideal for lime kilns, washers, pulpers, conveyors, and large reducers where early warning is hardest—and most critical.
Proven To Scale
Successfully deployed from pilot programs to enterprise rollouts, including single-site installations exceeding 20,000 sensors and multi-site pulp & paper operations nationwide.
We deliver consistent customer paybacks between 2 and 12 months.
On average, our customers see more than a 30% reduction in total downtime-related costs when integrating our solutions.
Assets We Monitor
Comprehensive coverage for every corner of the mill, from the woodyard to the winder.
Pumps:
- Water pumps
- Paper fiber pumps
- Black liquor pumps
- High-speed jet pumps
- Washdown pumps
- Boiler feed pumps
- Centrifugal pumps
Reducers / Drives / Gearboxes:
- Paper machine drives
- Epicyclic reducers
- Fiber stock repulper drives
- Conveyor drives (drag, belt, chain)
- Debarking drum drives
- Dryer section drives
- Pulper main drives
- Refiner motor drives
- Gearboxes on rolls, conveyors, and presses
Rolls / Presses / Cylinders:
- Dryer cans
- Calender stacks
- Suction pickup rolls
- Twin press rolls
- Shoe press rolls
- Felt rolls
- Conveyor idler and take-up rolls
- Yankee dryer cylinders
- Coating application rolls
- Press nip rolls
Paper Machine Sections / Components:
- Wet end equipment (headbox, stock chests, wire section)
- Press section rolls
- Dryer section rolls
- Reel and winding systems
Auxiliary / Specialty Equipment:
- Slow-speed washers and pulpers (1–34 RPM)
- Chippers and debarkers
- Screening and cleaning systems
- Recycle fiber processing machinery
- Lime kilns
- Fans & blowers (drying sections, chemical recovery, ventilation)
- Compressors (air systems, chemical processes, instrument air)
Proven Performance in the Pulp & Paper Industry
Case Study:
How a leading paper mill worked with UpTime Solutions to detect faults earlier and
extend asset life.
Situation
The mill needed a reliable way to monitor slow-speed equipment such as reducers, gearboxes, and other low-RPM assets. Traditional monitoring tools were missing early-stage wear, leaving the team to rely on reactive maintenance.
Result
- Early detection of a lime kiln reducer operating at 34 RPM, preventing a likely failure within six months.
- Reduced downtime through proactive maintenance scheduling.
- Lower repair costs and extended equipment life due to timely intervention.
- Enhanced reliability culture: the mill now has confidence in monitoring its slow-speed assets and scheduling maintenance with precision.
Problem
- Early-stage faults on slow-speed assets went undetected.
- Limited visibility into reducers, gearboxes, and other critical low-RPM equipment.
- Risk of unplanned downtime and costly repairs due to reactive maintenance.
Solution
UpTime deployed 3-in-1 wireless sensors across the facility to monitor ultrasound, vibration, and temperature in real time. This allowed:
- Ultrasonic monitoring: Detect friction, gear mesh issues, and bearing wear at low RPMs before vibration signals appear.
- Low-frequency vibration monitoring: Identify imbalance, misalignment, and looseness in slow-moving machines.
- Temperature monitoring: Reveal early signs of overheating to prevent stress or impending failure.
UpTime’s analysts helped the team interpret it, providing prescriptive insights and actionable recommendations to prevent failures.
Result
- Early detection of a lime kiln reducer operating at 34 RPM, preventing a likely failure within six months.
- Reduced downtime through proactive maintenance scheduling.
- Lower repair costs and extended equipment life due to timely intervention.
- Enhanced reliability culture: the mill now has confidence in monitoring its slow-speed assets and scheduling maintenance with precision.
Gain the clarity you deserve
Protect your line’s bottom line by maximizing the ROI on your capital equipment.
Ready to get every ounce of value from your assets? Let’s talk.
