Machine Monitoring Solutions for Manufacturing
Access real-time asset data and technical diagnostics to keep production equipment running reliably, prevent costly downtime, and maximize facility performance.
PROUDLY PARTNERING WITH
Trusted By Production-Driven Manufacturers
Our Comprehensive Condition Monitoring System for the Manufacturing Industry
Sensors
UpTime’s wireless sensing network captures ultrasound, vibration, and temperature data from production equipment, including low-speed machinery, wet-process assets, dryers, and hard-to-reach conveyors. The MistLX and MistEX platforms enable scalable plant-wide deployments with long battery life, while Brick-TS1X expands monitoring with multi-channel vibration and process signal inputs for advanced applications.
Software
UpCastCM™ is a condition monitoring software that converts high-fidelity machine data into prioritized maintenance intelligence. Its Cloud-native analytics platform uses secure digital signal processing and enterprise-grade architecture to deliver precise diagnostics across large asset populations. Asset conditions are ranked by severity, and our reliability maintenance specialists develop prescriptive maintenance actions to guide repair timing, scope, and root cause.
Experts
UpTime Solution’s reliability analysts continuously review incoming data to filter out false alarms and uncover actual failure patterns. With deep manufacturing expertise, they validate alerts, fine-tune alarm thresholds, perform failure mode analysis, and provide clear corrective recommendations, transforming wireless condition monitoring into a fully managed reliability program rather than just a data dashboard.
Complete Condition Visibility
Our MistEX & MistLX offer 3-in-1 monitoring of your vital operation assets.
Ultrasound
Ultrasonic condition monitoring detects early wear and abnormal friction in slow-moving assets, allowing minor issues to be found well before they develop into failures.
Lubrication optimization
Slow-speed bearing faults
Low-frequency vibration monitoring identifies imbalance, misalignment, and structural looseness in slow-speed production equipment.
IP69-rated
FFT spectrum & waveform
Temperature condition monitoring detects early temperature anomalies that signal equipment stress and potential mechanical failure.
Trend analysis
Process correlation
How Our Manufacturing Asset Monitoring Works
We provide more than hardware. We work alongside your team to build a reliability program that fits directly into your maintenance workflow.
1. Assess
We evaluate your facility to determine which production assets have the greatest impact on uptime and cost. Monitoring coverage is defined to maximize return before any equipment is installed.
2. Install
UpTime deploys monitoring hardware quickly while minimizing impact to plant operations. Reliability specialists develop alarm thresholds so each asset is configured with the proper operating context from the start.
3. Connect
Sensors transmit secure machine data directly into the UpCastCM platform without complicated IT integration. Your team gains immediate remote visibility into asset condition through an intuitive interface.
4. Analyze
An analytics algorithm identifies developing faults and routes alerts to expert reliability analysts for validation. This ensures your team receives confirmed findings rather than unnecessary notifications.
5. Collaborate
Our reliability professionals partner with your maintenance team to interpret results, recommend corrective actions, and reinforce long-term reliability practices across your operation.
Developed for Manufacturing Operations and Supported by Decades of Proven Field Experience
Prescriptive Action
UpTime Solutions provides fault-specific diagnostics with defined severity levels and clear maintenance guidance. Findings are reviewed by experienced analysts rather than relying solely on automated alerts.
Our industrial-grade sensors are engineered to withstand heat, moisture, vibration, and chemical exposure common across production facilities, from processing areas through finishing operations.
Proven detection on equipment operating at speeds as low as 1 RPM. Ideal for large gear reducers, drag conveyors, kilns, industrial mixers, and rotating process equipment where early fault detection is critical.
Proven To Scale
Deployed across everything from pilot programs to enterprise environments, including single-facility installations with more than 20,000 sensors and multi-site manufacturing operations nationwide.
Customers typically achieve measurable payback within 2–12 months.
Organizations using our platform average more than a 30% reduction in downtime-related costs.
Assets We Can Monitor
Full visibility across the plant floor, from inbound material conveyors to finishing and palletizing operations.
Fluid Handling Systems:
Centrifugal process pumps
Positive displacement pumps
Coolant circulation pumps
Hydraulic power unit pumps
Vacuum pumps
Chemical transfer pumps
Slurry and abrasive pumps
Boiler feedwater pumps
Seal water pumps
Power Transmission and Drive Systems:
Helical gear reducers
Planetary gearboxes
Right-angle drives
Belt and chain drives
Line shaft systems
Motor-mounted gear drives
Flexible couplings
Spindles
Variable frequency drives
Forming and Pressing Equipment:
Hydraulic stamping presses
Pneumatic cylinders
Injection molding presses
Laminating rolls
Compaction rollers
Sheet forming presses
Extrusion presses
Roll forming machines
Production Line Equipment and Work Cells:
- CNC machining centers
- Assembly line stations
- Robotic welding cells
- Pick-and-place automation cells
- Conveyor infeed systems
- Packaging and labeling machines
- Palletizing stations
- Visual inspection cells
- Curing ovens
Support and Utility Equipment:
- Industrial air compressors
- Cooling towers
- Chillers
- Dust collection systems
- Ventilation fans and blowers
- Electrical switchgear
- Motor control centers
- UPS systems
- Heat exchangers
Proven Results in Manufacturing Facilities
Case Study:
How a Fortune 500 company partnered with UpTime Solutions to improve reliability for slow-speed assets.
Situation
A Fortune 500 organization needed accurate condition data for slow-speed assets within its reliability program.
Result
- Early detection of a fault in a low-RPM asset avoided failures that were likely to occur within a few months.
- Minimized production interruptions by shifting maintenance from reactive to proactive service.
- Lower repair expenses and extended equipment service life through early corrective action.
- Strengthened the organization’s reliability culture by enabling precise monitoring and confident maintenance planning for slow-speed production assets.
Problem
- Low-RPM assets normally rely on wired monitoring; however, this organization’s facility layout needed wireless monitoring.
Solution
UpTime’s high-resolution vibration sensing, combined with ultrasonic and temperature detection, delivered clear insight into slow-speed assets.
Data included:
- Ultrasonic monitoring: Identifies abnormal friction, gear contact issues, and early bearing wear in low-RPM equipment before traditional vibration patterns develop.
- Low-frequency vibration monitoring: Detects imbalance, alignment issues, and mechanical looseness in slow-speed machinery.
- Temperature monitoring: Highlights early temperature irregularities that indicate rising stress and potential equipment failure.
UpTime’s reliability analysts worked directly with the team to interpret findings and deliver prescriptive maintenance guidance with clear corrective actions to prevent breakdowns in slow-speed assets.
Result
- Early detection of a fault in a low-RPM asset avoided failures that were likely to occur within a few months.
- Minimized production interruptions by shifting maintenance from reactive to proactive service.
- Lower repair expenses and extended equipment service life through early corrective action.
- Strengthened the organization’s reliability culture by enabling precise monitoring and confident maintenance planning for slow-speed production assets.
Other Industries We Serve
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